Description:
Ceramic honeycomb filter is mainly used in metallurgy, foundry industry, the product features in a large surface area, high mechanical strength, good thermal shock resistance. In the casting of liquid metal, honeycomb ceramic filter can filter out impurities, reduce casting porosity, improve casting quality, as a result: casting cost is reduced and labour productivity is improved.
Working Principle:
When the molten liquid metal passes through the ceramic honeycomb channel, the debris, the slag and other inclusions are removed. Ceramic honeycomb filter improves the quality of molten metal flow. A stable and fast laminar molten metal flow prevents air from getting into the molten metal flow, molten metal getting oxidized and splashing out.
Benifits:
Experiments show that, after using honeycomb ceramic filters, the molten aluminium mobility is improves by about 25 to 30%; the casting rejection rate is reduced by 85%; the casting strength is increased by 10 to 20%; the mobility of molten iron is increased by 10 to 15%; the pore defects in casting is significantly reduced; the casting machining performance is greatly improved. Because the impurities are filtered out, the hard point in casting is also eliminated.
Application:
Currently, ceramic honeycomb ceramic filter has been applied to aerospace, automotive, machinery and many other casting areas, to improve the reliability and performance casting.
Specifications and Functions:
- Cordierite, Mullite, Zirconia mullite, Zirconia corundum filters for the highest temperature 1350 0C, 15000C, 1580 0C and 1650 0C.
- Good thermal shock properties.
- Uniform round hole, avoid small eddy and turbulence molten metal flow when metal liquid passing through.
- Accurate extrusion die makes the quality of ceramic honeycomb filter extremely stable and consistency.
Material Properties:
|
| Material |
Al2O3(%) |
Channel Shape |
Pore Size (μm) |
Coefficient of Thermal Expansion (×10-6/0C) |
Softening Temperature (0C) |
Compressive Strength at 25 0C (MPa) |
| Cordierite |
37 |
round/square |
2~3 |
≤1.8 |
1390 |
≥12 |
| Mullite |
46 |
2~3 |
≤4.0 |
1550 |
≥15 |
| Corundum-mullite |
70 |
2~3 |
≤5.5 |
1700 |
≥15 |
Ceramic Honeycomb Filter Specification:
Dimension
(L×W×T, or D×T, mm) |
Channel Shape |
Channel Size
(mm) |
Number of Channel |
Volumetric Opening Rate (%) |
Pieces / m3 |
| 100×100×20 |
Square |
2.2×2.2 |
33×33=1089 |
52.70 |
5000 |
| 100×100×20 |
Square |
2.5×2.5 |
31×31=961 |
60.06 |
5000 |
| 100×100×20 |
Square |
3.0×3.0 |
24×24=576 |
51.84 |
5000 |
| 81×81×12.5 |
Square |
1.46×1.46 |
44×44=1936 |
62.89 |
12193 |
| 75×75×15 |
Square |
2.2×2.2 |
26×26=676 |
58.17 |
11852 |
| 75×75×15 |
Round |
Φ2.5 |
492 |
42.94 |
11852 |
| 120×65×20 |
Square |
2.2×2.2 |
38×20=760 |
47.16 |
6410 |
| 100×65×20 |
Square |
2.2×2.2 |
33×21=693 |
51.6 |
7692 |
| 100×60×12.5 |
Square |
2.2×2.2 |
33×20=660 |
53.29 |
13333 |
| 100×50×20 |
Square |
1.6×1.6 |
50×24=1200 |
61.44 |
10000 |
| 66×66×12.5 |
Square |
1.2×1.2 |
42×42=1764 |
58.31 |
18365 |
| 66×66×12.5 |
Square |
1.46×1.46 |
37×37=1369 |
66.99 |
18365 |
| 66×66×12.5 |
Square |
2.2×2.2 |
26×26=676 |
75.11 |
18365 |
| 66×66×12.5 |
Round |
Φ2.4 |
440 |
45.7 |
18365 |
| 60×60×20 |
Square |
1.6×1.6 |
29×29=841 |
59.80 |
13889 |
| 60×60×15 |
Square |
2.2×2.2 |
20×20=400 |
53.78 |
18519 |
| 55×55×12.5 |
Round |
Φ2.3 |
367 |
50.41 |
26446 |
| 55×55×12.5 |
Square |
2.2×2.2 |
21×21=441 |
70.56 |
26446 |
| 55×55×12.5 |
Square |
1.15×1.15 |
37×37=1369 |
59.85 |
26446 |
| 50×50×12 |
Square |
2.2×2.2 |
19×19=361 |
69.89 |
33333 |
| 50×50×12.5 |
Round |
Φ2.3 |
294 |
48.86 |
32000 |
| 40×40×10 |
Round |
Φ2.2 |
172 |
40.86 |
62500 |
| 40×40×10 |
Square |
1.4×1.4 |
22×22=484 |
59.29 |
62500 |
| Φ90×12.5 |
Square |
2.2×2.2 |
696 |
52.95 |
12582 |
| Φ60×10 |
Square |
1.44×1.44 |
502 |
36.82 |
35368 |
| Φ52×7 |
Square |
2×2 |
234 |
44.07 |
67304 |
| Φ52×7 |
Square |
1.44×1.44 |
286 |
27.93 |
67304 |
| Φ50×10 |
Round |
Φ2.3 |
109 |
23.06 |
50955 |
About us
Pingxiang Sanhe Ceramics Co., Ltd. lies in Pingxiang city, Jiangxi province, which belongs to one of the five ceramic production export bases in China. The company is a private technology share ceramics manufacturing enterprise founded in 2004. We specialize in honeycomb ceramic plates, honeycomb ceramics heat accumulators, honeycomb ceramic honeycomb substrates, ceramic foam filter and other producing energy conservation and environmental protection series ceramic products.
Sanhe Ceramics has successfully passed all kinds of certifications such as ISO9001 ISO14001, OHSAS18001 and so on, as well as established perfect quality control system and quality assessment system. Our company has been strictly controlled the whole manufactring system from production planning, processing control to maintenance of equipment as well as from raw material warehousing to quality test of finished products, We offer Stable and qualified products to customers from all over the world.
Sanhe ceramics Co.,Ltd keeps the faith of "First impression is the last impression" and provides the best quality and comfortable service to all the buyers, No matter the deal is big or small, we are warmly welcome your coorperation. Any inquiries pls contact with us!
